Small Yet Critical: 3D Printed End Caps by Formero

Formero has been a partner of Monash Motorsport for many years, and are renowned for their high quality 3D Printing services. Our aerodynamic wing profiles require end caps for assembly of the carbon fiber skins and to transfer loading to the mounting structure. They have to be lightweight, yet stiff enough to pass deflection rules. As such, end caps are highly important components of our car that enable our aerodynamic package to be suitably attached to the vehicle.

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Printed Precision: Formero's Contribution to Monash Motorsport Cooling System

The overheating of our vehicle’s motors and inverters can cause permanent damage to the critical components within our powertrain. To effectively cool M23’s Fischer motors, we use custom cooling jackets designed by our engineers. Motor power delivery and feedback are also critical to the reliable functionality of our motors, and to ensure these aren’t interrupted, we utilise custom motor shrouds to strain-relieve these critical connections between components in the powertrain.

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Designing a Receding Horizon Planner for an Autonomous Formula Student Racecar - Kerry He, 2021

In autonomous driving, the motion planning subsystem is required to determine a feasible state and control trajectory to navigate the vehicle to perform a specific task. Kerry He’s thesis presents an implementation of a receding horizon planner (RHP) to perform motion planning for Monash Motorsport’s autonomous racecar to compete in the Formula Student Driverless competition.

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Path Planning and Control in an Autonomous Formula Student Vehicle - Adam Slomoi 2018

The design of a path planning and control algorithm for a formula student vehicle is one of the key milestones to competing in driverless competitions. Adam Slomoi’s Final Year Project takes us back to the team’s beginnings for autonomous driving, from optimal race line computation to control.

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Ready, Set, Render - How Design Launch Night 2021 was Built in Keyshot

In early 2021, as we continued to work from home, we depended more heavily upon digital platforms to develop both the team and our 2021 driverless-electric challenger. So our team saw a unique opportunity to deepen our knowledge of the tools at our disposal and put our rendering tool of choice, Keyshot, to the ultimate test.

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Baraja and Monash Motorsport: Low Voltage Integration and Software-Definable Scan Patterns

Next up on our blog series, we take a look at how Baraja has helped us with simplifying our autonomous systems pipeline through software and hardware integration. Tune in as Chris and Rashmidha take us through how low voltage integration and software-definable scan patterns that can be implemented seamlessly with Baraja’s continual support.

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Development of the Aerodynamic Design Tools & Processes for Formula-SAE - Ryan Ockerby 2015

Ryan Ockerby’s Final Year Thesis helped us to design our aerodynamics package with greater confidence and allowed for a greater number of designs and investigations. His project aimed at improving our aerodynamic package design process by using faster solving CFD simulations running in conjunction with highly complex cornering CFD simulations, quality wind tunnel modelling and data acquisition to improve on-track testing.


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Design and Development of Carbon Fibre Wheel Shells and Wishbones for a Formula Student Racecar - Daniel Crowe 2019

This Final Year Thesis by Daniel Crowe sets out to design carbon fibre wheel shells and wishbones for the 2019 Monash Motorsport racecars. His work utilised composite materials, instead of Aluminium or Steel to ensure a lighter, stiffer and more reliable design of the wheel shells and wishbones.


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CARBON FIBRE COMPOSITE MONOCOQUE CHASSIS FOR A FORMULA STUDENT RACE CAR - Leon Shi & Kieran Rice 2019

In 2019, we successfully implemented our first pair of carbon fibre composite monocoque chassis, replacing the tried and tested tubular steel space frame. The work presented in this report highlights this journey and is the culmination of over four years of development dating back to late 2014.

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Computational Fluid Dynamics (CFD) Workflow

Computational Fluid Dynamics Workflow or ‘CFD’ Workflow is an integral element of the teams testing and simulation system. It allows the Dynamics department to compare results from past to current runs using graphs, tables, images and videos. Recently we have undergone a major upgrade to this workflow, making it fully automated.

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